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Nov 14, 2019 · Plastic pellets or granules are placed into an injection molding machine, which heats the pellets until they melt. Once a hot liquid a rotating screw or plunger forces the plastic into the mold. The molds are often for the entire handle of the brush, including the small holes in which the bristles will later be fitted. These holes are called cores.

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A method of manufacturing a unitary toothbrush head having a base and filaments extending therefrom. The method includes steps of injecting molten plastic material into a mold cavity having a pre-base cavity and a filament cavity extending therefrom; compressing the molten plastic material, once it is essentially filling the pre-base cavity, by impressing a punching tool into the molten ...

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